Fuselage bulkhead placement

The lower half of the fuselage was leveled fore and aft and side to side, and then it was fixed in place in its cradle using Bondo. Working forward, the engine firewall, landing gear pockets, gear bulkhead, cable conduits, keel, and canard bulkhead (all pre-fabricated parts) were placed in their respective positions, trimmed where necessary to fit, and their positions marked on the fuselage. Holes were drilled through the bulkhead flanges and the fuselage inner skin for later clecos.

The area of the fuselage close to the NLG door hinges was protected with aluminum tape.  Next, the NLG door part was glued into place with wood sticks and hot glue.  The NLG door hinges were alined and spaced correctly using a piece of all-thread, and then cemented into place with resin+cabosil+flox (cabo/flox).

Author: bzvelocity

Building a Velocity XLRG-5

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